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interesting WC superlight rock failure

Original Post
bearbreeder · · Unknown Hometown · Joined Mar 2009 · Points: 3,065
Jody Jacobs · · NE, GA · Joined Jul 2008 · Points: 215

Interesting...thanks for sharing.

Those are still my overall favorite wired stoppers ever.

James T · · Livermore · Joined Jul 2015 · Points: 80

Mmmm that could be a fun metallurgy detective problem - it would be interesting to hear the history of the nut in regards to use and temperature, along with taking a look at the fracture for inclusions or defects in the alloy (7075?)

Beean · · Unknown Hometown · Joined Feb 2014 · Points: 0

I seem to remember a recall of these a while ago.

Can anyone remember if it was for these ones?

Emmett Lyman · · Stoneham, MA (Boston burbs) · Joined Feb 2011 · Points: 480

Yikes - that isn't cool. Still, gotta agree with RadDawg on this one. Even the DMM offsets/peenuts are collecting dust.

webdog · · Unknown Hometown · Joined Feb 2009 · Points: 0

It looks like it took a fall and those things aren't rated for very high KN, it doesn't take much force to generate 5kn

mattm · · TX · Joined Jun 2006 · Points: 1,885

The recall wasn't for the Superlights. It was for regular rocks (non anodized I believe).

That thing is beat. If it's really a number one it's had all its color scratched off. Agree with Bear. There's not a lot of metal around the base so that looks like west and tear and nothing to get worked up about.

bearbreeder · · Unknown Hometown · Joined Mar 2009 · Points: 3,065

Actually theres no kinking or fraying of the wire or deformation of the nut itself

Everyone of my nuts has the anodizing thats worn off

One can wear off the anodizing simply by placing and removing enough times ... Even without whippers or hammering

Personally i dont think a nut should crack that way .... The wires might break but i havent seen a nut crack before

;)

David Gibbs · · Ottawa, ON · Joined Aug 2010 · Points: 2

I think it is an expanded micro-fracture.

lozo bozo · · Unknown Hometown · Joined Feb 2015 · Points: 30

weird
I wonder if thats the first time thats happened to someone

Beean · · Unknown Hometown · Joined Feb 2014 · Points: 0
David Gibbs wrote:I think it is an expanded micro-fracture.
He must have dropped it from above 3m. I heard that causes micro fractures.
coldfinger · · Unknown Hometown · Joined Oct 2010 · Points: 55

Why oh why is the cable so bent?

Could be the second pulling too hard or a previous fall.

Seems a key detail to the failure.

coldfinger · · Unknown Hometown · Joined Oct 2010 · Points: 55

As in the cable is held by a steel fitting inside the aluminum nut.

bearbreeder · · Unknown Hometown · Joined Mar 2009 · Points: 3,065

The cables on many a nut can get slightly bent from basically anything

This is true especially for assymetrical nuts

The issue is if you kink the cable enough the wires strands syatt breaking

In the above case the strands look fine and the nut itself shouldnt break

;)

mattm · · TX · Joined Jun 2006 · Points: 1,885
bearbreeder wrote:The cables on many a nut can get slightly bent from basically anything This is true especially for assymetrical nuts The issue is if you kink the cable enough the wires strands syatt breaking In the above case the strands look fine and the nut itself shouldnt break ;)
Generally speaking, I haven't found the fraying to be the result of a massive kink. The individual strands start to fail due to repetitive flexing back and forth (kink, straighten, kink, straighten etc).

The base of those nut has fairly thin metal surrounding the much larger cable. A large force could be enough to break the thin metal while leaving the cable fairly unscathed. (particularly with an off axis load that appears to have happened here) The use of 7075 (vs 6061) also adds to the likely hood that it "cracked" given 7075 is less ductile.
Allen Sanderson · · On the road to perdition · Joined Jul 2007 · Points: 1,203

Such a crack is not an indication of a failure that one should be concerned about if one regularly checks their gear. The nut was well used and it was removed via the wire - probably on multiple occasions. And given that the wire is bent there had obviously been some force place on the nut at some point in time. It should have retired long ago. Small nuts should not removed by the wire - they should be tapped with a tool so they are loose then removed.

bearbreeder · · Unknown Hometown · Joined Mar 2009 · Points: 3,065

actually if that crack wasnt there IMO th nut would be just "fine" ...

theres a slight bend in the wire, but the strands are all intact and they dont look stretched (not symmetrical) ... to put it bluntly ive seen more wires that are more bent on X4s right at the shop new ...

and the wear on the anodizing is what you get in about a years climbing if you use yr nuts daily ...

let me rephrase this ... has anyone else seen another nut failure this way?

i would be most interested to hear about it ...

;)

slim · · Unknown Hometown · Joined Dec 2004 · Points: 1,103
Allen Sanderson wrote:Such a crack is not an indication of a failure that one should be concerned about if one regularly checks their gear. ...
i don't agree with this at all. think about how much force, the DIRECTION of the force, and the LOCATION at which the force would have occurred to cause a fracture like that. i don't think it happened from somebody cleaning the nut by jerking it back and forth.
Graham Johnson · · Unknown Hometown · Joined Apr 2006 · Points: 0

Have you contacted Wild Country? Would be interesting to hear what they say.

bearbreeder · · Unknown Hometown · Joined Mar 2009 · Points: 3,065

The owner contacted WC according to his fbook

He claims they have been aware of the issue for months

He also says the BMC technical commitee has been contacted as well

Its in the link in my OP

;)

Guideline #1: Don't be a jerk.

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